The 0.5-meter-long Airlineschiene Halbrundprofil Light is the ideal solution for compact installation areas in vans, motorhomes, campers, or trailers. It provides a stable base for securing loads, can be integrated discreetly, and is particularly well suited for weight-sensitive conversions thanks to its lightweight aluminum construction.
Lightweight semi-circular profile airline rail – compact, stable, and particularly easy to install
The 0.5 m airline rail with a light semi-circular profile made of aluminum was developed for applications where space is limited but a full-fledged airline system is still required. With its narrow width of 42 mm, it fits neatly into furniture modules, side panels, or rear garages without creating annoying edges.
There are grooves on both sides of the underside of the rail. This design facilitates adhesive mounting, as excess construction adhesive is absorbed and a flat, clean contact surface is created. The rail is delivered undrilled and can therefore be drilled individually or glued over the entire surface – depending on the substrate, vehicle system, and desired load capacity.
Thanks to the EN AW 6082 T6 aluminum used, the Light version combines low weight with high strength. It is compatible with standard airline fittings, lashing straps, locking bars, and end fittings and is particularly suitable for securing light machines, tool boxes, camping modules, or sports and leisure equipment.
Technical properties of the airline rail – Light
| Feature |
Value |
| Length |
0.5 meters (495 mm ± 3 mm) |
| Rail width |
42 mm |
| Installation height |
10 mm |
| Material |
Aluminum EN AW 6082 T6 |
| Surface |
Polished |
| Grid / hole pattern |
25 mm (round), undrilled |
| Weight |
approx. 0.53 kg/m |
| Manufacturer |
allsafe |
| Made |
Germany |
Load capacity & fitting compatibility
In combination with suitable airline fittings, the 0.5 m light rail offers a high safety reserve. The following guidelines refer to tested fittings and serve as a guide when selecting accessories:
Max. load capacity with corresponding airline fittings
| Fitting / End fitting |
Load capacity |
| Single stud fitting (102033) |
350 daN |
| Kerl 500 (102211) |
400 daN |
| Double stud fitting (102036) |
500 daN |
| Quattro stud fitting (102353) |
800 daN |
The Light semi-circular profile airline rail complies with relevant load securing standards, including DIN 75410, ISO 27955, ISO 27956, and EN 12640. This means that it is generally suitable for use in various vehicle classes—from passenger cars and vans to flatbed trucks—provided that it is installed correctly.
Installation of the Light airline rail
The rail can be fastened either by screwing or gluing. For screw connections, M5 countersunk screws with a strength of at least 10.9 are recommended, which should be set in a narrow grid. For adhesive mounting, construction adhesives such as Sikaflex 554 are used, whereby the grooves on the underside absorb excess adhesive and contribute to a flat connection.
It is important that screw or rivet heads do not protrude so that airline fittings can be guided through the rail without interference. The substrate, material thickness, and installation quality have a significant influence on the permissible load capacity.
Recommended accessories
- Airline fittings (e.g., single stud, double stud, Kerl 500, Quattro stud)
- Lashing straps with airline end fittings
- Locking bars and locking beams for form-fitting securing
-
Matching end caps for a clean finish
- Construction adhesives such as Sikaflex 554 for adhesive assemblies
Origin & quality
The Airline Rail Half Round Profile Light 0.5 m is manufactured by allsafe in Germany. High manufacturing quality, tested material properties, and tight tolerances make it a reliable basis for professional vehicle conversions, commercial transport, and demanding camper projects – a far cry from simple import solutions without a tested background.
FAQs about the 0.5 m Light semi-circular profile airline rail
What is the 0.5 m Light airline rail best suited for?
It is ideal for small mounting surfaces such as furniture modules, side walls, rear garages, or selective fastenings. Wherever space is limited, it provides a lightweight, stable airline base.
Can the Light rail only be glued?
Yes, thanks to the adhesive groove on both sides, the rail is ideal for adhesive applications – especially on sandwich panels or GRP. Screw mounting is also possible, but not essential.
Which fittings are compatible with the 0.5 m rail?
It is compatible with all common airline fittings such as Single-Stud, Double-Stud, Kerl 500, and Quattro-Stud. This makes it suitable for lashing straps, locking bars, and modular fastening systems.
How much load capacity does this short light rail offer?
Depending on the fitting used, the rail can handle between 350 and 800 daN. However, the surface, installation quality, and choice of suitable accessories are also important factors.
Where is the Light rail most commonly installed?
Typical locations are rear garages in campers, small tool modules, compact transporter solutions, and areas where classic airline rails would be too wide or too high.
allsafe GmbH & Co. KG
Gerwigstraße 31
78234 Engen
sales@allsafe-group.com
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